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Fork seal cost

Started by Kwikasfuki, August 19, 2021, 07:40:12 PM

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Kwikasfuki

#15
Quote from: O.C. on September 14, 2021, 09:02:57 PMWell Asif, did you get the job done and are there any nuts and bolts leftover ? 


Where do I start on this?

So took them off fine, gave them to local mechanic to put new seals on. He gets them back to me a couple of weeks later, and I leave them for another two weeks before putting them on.

I have a big smile on my face putting them back in, thinking this is easy. As I'm tightening the pinch bolts after putting the wheel on, the thought did cross my mind that maybe I hadn't tightened the pinch bolts that hold the fork in place correctly. Pinch bolts in pairs have to be tightened multiple times to get to the correct torque as tightening one loosens the other.

Anyway, there I am, all finished, thinking I'll just check those pinch bolts again and finish off. And then with horror I look at the handlebars.

The top of the fork on both sides is touching the handlebar. I thought the forks were restricted as to how far they could go. Never been more wrong in my life.

So took everything off, adjusted the forks correctly, did the pinch bolts correctly. Took another 90 mins but at least this time it was done properly.

Passed its MOT next day.
Find the forum useful? Please think about donating<br /><br />Kawasaki 1400GTR 2009 - 2012<br />Honda XLV1000 Varadero  2007 - 2009<br />Suzuki DL650 V-Strom 2005 - 2008<br />Kawasaki GPZ 500s 2004 - 2005<br />Yamaha SR125 2003 - 2004

O.C.

#16
So you now have a smile on your chops, not only because you did a great job but also because you saved a few quid,   :mfr_lol: 

Well done 
BE KIND...


ROG .

Lonewolf

I still say it would have been easier to have let the dealer do it.   :mfr_lol:

What have you done with all the spare nuts and bolts?  :whistling:

Kwikasfuki

Quote from: Lonewolf on September 27, 2021, 08:26:00 PMI still say it would have been easier to have let the dealer do it.  :mfr_lol:

What have you done with all the spare nuts and bolts?  :whistling:
:mfr_lol: everything went back to its proper place.


I do need to setup the suspension though
Find the forum useful? Please think about donating<br /><br />Kawasaki 1400GTR 2009 - 2012<br />Honda XLV1000 Varadero  2007 - 2009<br />Suzuki DL650 V-Strom 2005 - 2008<br />Kawasaki GPZ 500s 2004 - 2005<br />Yamaha SR125 2003 - 2004

Boomer

Good job 😁
I may be bothering you for advice soon as I am considering fitting ZZR1400 forks to mine.
George "Boomer" Garratt
Wickford, UK
http://www.gtr1000.com