Kawasaki 1400 GTR

1400 GTR - All Models => 1400GTR Discussion => Topic started by: GTRpilot on August 24, 2016, 04:02:19 PM

Title: Final gear case oil filler cap. (Help).
Post by: GTRpilot on August 24, 2016, 04:02:19 PM
Any recommended  tools to get this undone  :ohplease:, bent several coins so far, it just doesn't want to budge, thought I'd do this as a quick job  :whistling: any ideas before I wreck something?  :help:
Took it out to warm up the oil and got a wasp inside my jacket on the way back, now nursing multiple stings of the ribs  :censored:
Not having a good day!!!
Title: Re: Final gear case oil filler cap. (Help).
Post by: jonathan on August 24, 2016, 04:07:55 PM
A large washer and vice grips.
Title: Re: Final gear case oil filler cap. (Help).
Post by: GTRpilot on August 24, 2016, 04:34:01 PM
Small bike spanner and grips, sorted.  :yes: but it was on tight!
Title: Re: Final gear case oil filler cap. (Help).
Post by: BigAlan on August 24, 2016, 04:42:00 PM
Somehow have a large blunt chisel which fits the slot spot on, used with an adjustable spanner it opens easy.

Alan
Title: Re: Final gear case oil filler cap. (Help).
Post by: Boomer on August 24, 2016, 06:29:23 PM
I'm the same as BigAl. Large cold chisel and adjustable spanner.  :hammer:
Title: Re: Final gear case oil filler cap. (Help).
Post by: viper on August 24, 2016, 06:46:02 PM
put some lithium grease on the thread as the aluminium and steel like to fuse together
Title: Re: Final gear case oil filler cap. (Help).
Post by: GTRpilot on August 24, 2016, 08:53:20 PM
Quote from: viper on August 24, 2016, 06:46:02 PM
put some lithium grease on the thread as the aluminium and steel like to fuse together
Thanks, you'd think Mr Kawasaki would have realised that 😕
Title: Re: Final gear case oil filler cap. (Help).
Post by: pross on August 24, 2016, 09:38:34 PM
Our cousins across the big pond use a silver dollar.
Don't know if you could google it to find the size/thickness  :yes:
Title: Re: Final gear case oil filler cap. (Help).
Post by: GTRpilot on August 25, 2016, 08:35:59 AM
Quote from: pross on August 24, 2016, 09:38:34 PM
Our cousins across the big pond use a silver dollar.
Don't know if you could google it to find the size/thickness  :yes:

Our £2 coin comes in two parts, well it does now. The silver centre piece pops out real easy.
Title: Re: Final gear case oil filler cap. (Help).
Post by: StickyOne on August 25, 2016, 09:21:28 AM
The wasp experience sounds a bit unpleasant too!
Title: Re: Final gear case oil filler cap. (Help).
Post by: pross on August 25, 2016, 12:34:07 PM
Quote from: GTRpilot on August 25, 2016, 08:35:59 AM
Our £2 coin comes in two parts, well it does now. The silver centre piece pops out real easy.


that would be good when some asks to change it  :mfr_lol:
Title: Re: Final gear case oil filler cap. (Help).
Post by: GTRpilot on August 25, 2016, 01:29:30 PM
Quote from: StickyOne on August 25, 2016, 09:21:28 AM
The wasp experience sounds a bit unpleasant too!
It was a tad painful, neck buff from now on!  :yes:
Title: Re: Final gear case oil filler cap. (Help).
Post by: Burchy on August 26, 2016, 12:31:39 PM
My tyre levers have got a rounded end at one end and these are a perfect fit
Title: Re: Final gear case oil filler cap. (Help).
Post by: virginiajim on August 28, 2016, 01:25:08 PM
I use these now...

http://www.murphskits.com/product_info.php?cPath=130_133&products_id=412

Very easy to get off with the tool provided by Murph.  Before that I used a very large screw driver.  These caps have o-ring seals.  There's no need to put them on extremely tight.
Title: Re: Final gear case oil filler cap. (Help).
Post by: doebag on August 28, 2016, 07:08:46 PM
I have just checked mine and had a wrestle with it.
Interestingly Kawasaki do not even mention a torque figure for either filler cap, they just say finger tight.
Title: Re: Final gear case oil filler cap. (Help).
Post by: Charlie747 on August 28, 2016, 09:17:41 PM
Quote from: doebag on August 28, 2016, 07:08:46 PM
I have just checked mine and had a wrestle with it.
Interestingly Kawasaki do not even mention a torque figure for either filler cap, they just say finger tight.

Mmmmmm...........But who's finger ?  :whistling:
Title: Re: Final gear case oil filler cap. (Help).
Post by: Charlie farley on August 30, 2016, 10:40:03 AM
I changed mine for the same cnc aftermarket one that is used for the engine oil £20 for a pair .
Title: Re: Final gear case oil filler cap. (Help).
Post by: virginiajim on August 31, 2016, 03:30:56 PM
That's really all you have to do.
Title: Re: Final gear case oil filler cap. (Help).
Post by: hensor on August 31, 2016, 05:03:09 PM
It is worth putting a Projekt D filler cap on as a replacement when you've finally got the bugger out....looks better too
Title: Re: Final gear case oil filler cap. (Help).
Post by: Charlie farley on August 31, 2016, 05:23:38 PM
Lots on fleabay for about £10 free postage and lots of bling colours , and if you don't like the colour after a while use the oven cleaner trick to return it to natural aluminium and polish it its what I do .
Title: Re: Final gear case oil filler cap. (Help).
Post by: doebag on August 31, 2016, 08:27:04 PM
Just had a look, and the final drive filler cap from my 1984 Z1100 fits the GTR. Only difference is it has an external 'rib' rather than the slot which makes for easier removal. My spare final drive is now wearing the one from the GTR.

As it is the same size but different part number to the engine filler cap, just about any old school Kawasaki oil filler cap would fit the GTR final drive.
Title: Re: Final gear case oil filler cap. (Help).
Post by: ChrisB on September 01, 2016, 08:22:06 PM
Small open end spanner and water pump pliers